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Thermal Management

Araldite DBF / Aradur HY 842 – Epoxy Casting System – Potting and Encapsulation Electronics

Item Name: Araldite® DBF Resin / Aradur® HY 842 Hardener
Manufacturer: Huntsman Advanced Materials
Technologies: Low-viscosity, unfilled epoxy casting resin system with high filler loading capability
Color: Clear liquid (resin and hardener); cured casting yellow-brown
Cure Type: Room temperature (24–48 h) or accelerated (4 h RT + 4 h at 60°C)
Package Size: Contact to Techniq VN for details.
Shelf Life: Contact to Techniq VN for details.

1. Product Overview

Araldite® DBF with Aradur® HY 842 is a low-viscosity, unfilled epoxy casting resin system that cures at room temperature. It is designed for high filler loading capability and offers strong heat resistance along with stability against atmospheric and chemical degradation. The system is versatile and suitable for both small and medium-sized castings.


2. Applications

  • Encapsulation and potting of low-voltage electrical and electronic components

  • General casting applications

  • Vacuum casting processes where high filler content is required

3. Typical Properties

Property Araldite® DBF (Resin, not mixed) Aradur® HY 842 (Hardener, not mixed) After Mixed & Cured
Appearance Clear liquid Clear liquid Yellow-brown casting
Viscosity 1350–2000 mPa·s (25°C) 400–700 mPa·s (25°C) ~1400 mPa·s (25°C)
Specific Gravity 1.15 g/cm³ 0.95 g/cm³ 1.1 g/cm³
Epoxy Content 4.20–4.35 Eq/kg
Mix Ratio 100:40 (by weight) / 100:48 (by volume)
Pot Life ~129 min (25°C), ~83 min (40°C)
Gel Time ~134 min (40°C), ~47 min (60°C)
Minimum Cure Cycle 24–48 h at RT or 4 h RT + 4 h at 60°C
Glass Transition Temp 37 °C
Mechanical Strength Flexural: 19.5 MPa; Tensile: 17.6 MPa; Elongation: 31%
Hardness Shore D 64
Impact Strength 44 kJ/m²
Electrical Properties Dielectric Strength: 24 kV/mm; Volume Resistivity: 9×10¹³ Ω·cm; CTI > 600

BERGQUIST microTIM mTIM 1028 Thermal Interface Coating High performance thermal management solution for nickel finished heat sinks, optical transceivers, and data center liquid cooling systems

BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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