• Item Name: INSULCAST 116 FR
• Manufacturer: ITW Performance Polymers
• Technologies: Two-component ambient temperature curing epoxy
• Color: Part A – Black, Part B – Cream
• Cure Type: Ambient temperature
• Package Size: Contact to Techniq VN for details.
• Shelf Life: 12 months
INSULCAST 116 FR-FC is a room-temperature-curing, 1:1 mix-ratio epoxy potting and casting compound designed for production environments. It offers UL94 V-0 flame resistance, low toxicity, and safe handling characteristics. The formulation provides reliable mechanical, thermal, and electrical insulation performance for components requiring flame retardancy and stable curing at ambient conditions.
Potting and casting of electrical and electronic components
Encapsulation requiring flame-retardant UL94 V-0 performance
Production-line mixing and automated dispensing
Applications needing balanced mechanical strength, thermal stability, and dielectric protection
| Property | Part A | Part B | Method |
|---|---|---|---|
| Colour | Black | Cream | Visual |
| Viscosity (cPs) | 7,200 | 11,000 | ASTM D2393 |
| Specific Gravity | 1.50 | 1.50 | – |
| Pot Life (100 g), min | 30–45 | – | – |
| Gel Time (25°C), hrs | 1–2 | – | – |
| Mixed Viscosity, cPs | 9,800 | – | – |
| Shelf Life (25°C), months | 12 | – | – |
| Category | Property | Value | Method |
|---|---|---|---|
| Physical | Hardness (Shore D) | 75 | ASTM D2240 |
| Compressive Strength | 11,500 psi / 79.3 MPa | ASTM D695 | |
| Tensile Strength | 9,500 psi / 65.5 MPa | ASTM D638 | |
| Flexural Strength | 10,000 psi / 69 MPa | ASTM D790 | |
| Tensile Elongation | 5–7% | ASTM D638 | |
| CTE | 30×10⁻⁶ m/mK | – | |
| Thermal Conductivity | 0.65 W/mK | – | |
| Flammability | UL94 V-0 Pass | – | |
| HDT | 80°C | – | |
| Service Temperature | –40 to 105°C | – | |
| Electrical | Dielectric Strength | 420 V/mil | ASTM D149 |
| Dielectric Constant (1 kHz) | 4.4 | ASTM D150 | |
| Dissipation Factor (1 kHz) | 0.02 | ASTM D150 | |
| Volume Resistivity | 1×10¹⁴ ohm-cm | ASTM D257 |
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