• Item Name: INSULCAST 116 FR
• Manufacturer: ITW Performance Polymers
• Technologies: Two-component ambient temperature curing epoxy
• Color: Part A – Black, Part B – Cream
• Cure Type: Ambient temperature
• Package Size: Contact to Techniq VN for details.
• Shelf Life: 12 months
INSULCAST 116 FR-FC is a UL94V-0 flame-rated, two-component epoxy potting and casting compound formulated with a convenient 1:1 mix ratio by weight or volume. It cures at room temperature and is engineered for production environments, including automated dispensing. Designed for safety and ease of handling, it minimizes common epoxy-related health risks. The system provides reliable mechanical strength, electrical insulation, and thermal stability for electronic encapsulation.
Potting and casting of electronic components
Encapsulation for enhanced electrical insulation
Flame-retardant applications requiring UL94V-0 performance
Production line dispensing and automated mixing
General protection against moisture, vibration, and environmental stress
| Property | Part A | Part B | Mixed |
|---|---|---|---|
| Color | Black | Cream | — |
| Viscosity (cPs) | 7,200 | 11,000 | 9,800 |
| Specific Gravity | 1.50 | 1.50 | — |
| Pot Life (100 g), min | — | — | 30–45 |
| Gel Time at 25°C | — | — | 1–2 hrs |
| Shelf Life at 25°C | 12 months | 12 months | — |
| Property | Value |
|---|---|
| Hardness (Shore D) | 75 |
| Compressive Strength | 11,500 psi (79.3 MPa) |
| Tensile Strength | 9,500 psi (65.5 MPa) |
| Flexural Strength | 10,000 psi (69 MPa) |
| Tensile Elongation | 5–7% |
| Thermal Conductivity | 0.65 W/mK |
| CTE | 30×10⁻⁶ m/m·K |
| Dielectric Strength | 420 V/mil |
| Dielectric Constant (1 kHz) | 4.4 |
| Volume Resistivity | 1×10¹⁴ ohm-cm |
| Service Temperature | –40 to 105°C |
| Flammability | UL-94 V-0 |
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