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LOCTITE STYCAST ES 4512 – Epoxy Potting and Encapsulating System – Flexible casting for electronic encapsulation applications

  • Item Name: LOCTITE STYCAST ES 4512
  • Manufacturer: Henkel Corporation
  • Product category: Epoxy encapsulant for potting and encapsulation
  • Technologies: Two-component epoxy system with a non-abrasive filler, designed for flexible and cost-effective casting
  • Applications: Ideal for potting and encapsulating electronic components using machine meter mixing/dispensing or hand mixing
  • Color: Resin is Black; Hardener is Tan; cured appearance is Black
  • Cure type: Room temperature cure
  • Package size: Contact to Techniq VN for details
  • Shelf life: Contact to Techniq VN for details

1. Product Overview

LOCTITE STYCAST ES 4512 is a two-component epoxy casting system designed for potting and encapsulation. It offers excellent handling properties, low cost, and flexibility. The system contains a non-abrasive filler, making it suitable for both machine metering/dispensing and manual mixing applications.

2. Applications

  • Potting and encapsulation of electronic components
  • Suitable for machine dispensing or manual mixing

3. Typical Properties

Uncured Properties
Property Part A (Resin) Part B (Hardener) Mixed
Appearance Black Tan Black (cured)
Density @ 25°C (g/cm³) 1.57 1.48 1.55
Filler Content (%) 50 60
Viscosity @ 25°C (mPa·s) 55,000 (2 rpm) / 28,000 (20 rpm) 6,300 (20 rpm) 19,000
Pot Life @ 25°C (200 g mass) 60 min
Gel Time @ 25°C 5 hours
Peak Exotherm Temp (200 g mass) 90°C
Curing Conditions
  • Recommended: 36 to 48 hours at 25°C
  • Alternate: 3 hours at 60°C
Cured Properties
Property Value
Glass Transition Temperature (Tg) 50°C
Thermal Conductivity 0.644 W/(m-K)
Coefficient of Thermal Expansion (Pre Tg) 66 × 10⁻⁶ K⁻¹
Shore Hardness (D) 88
Water Absorption (24h @ 25°C) 0.32%
Elongation (%) 6.3
Tensile Strength 18.4 N/mm² (2,670 psi)
Compressive Strength 80.7 N/mm² (11,700 psi)
Flexural Strength 34.3 N/mm² (4,975 psi)
Tear Strength 42 N/mm (240 lb./in.)
Electrical Properties
Property Value
Dielectric Breakdown Strength 44.7 kV/mm
Volume Resistivity @ 25°C 5.9 × 10¹⁴ Ω·cm
Surface Resistivity @ 25°C 3.0 × 10¹⁵ Ω
Dielectric Constant / Dissipation Factor (25°C) 4.6 / 0.038 (100 Hz)
Dielectric Constant / Dissipation Factor (105°C) 35.7 / 1.43 (100 Hz)

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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