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TEROSON PU 9500 FOAM – Filling and Sound-Deadening Foam for Vehicle Repair & Maintenance

  • Item Name: TEROSON PU 9500 FOAM
  • Manufacturer: Henkel
  • Technologies: 2-part polyurethane foam for cavity filling and sound deadening
  • Color: Silver grey
  • Cure Type: Self-curing, independent of air humidity
  • Package Size: Contact to Techniq VN for details
  • Shelf Life: 12 months

1. Product Overview

TEROSON PU 9500 FOAM is a 2-part polyurethane-based expanding foam designed for cavity filling and sound-deadening applications. It comes in an aerosol can and does not require moisture for curing. The foam expands by 50–100% and remains dimensionally stable after curing.


2. Applications

  • Filling and sealing cavities (A-, B-, C-pillars, door sills, and frame components).
  • Bonding and sealing of multiple components.
  • Used in vehicle repair & maintenance and small-series production.

3. Typical Properties

Property Value
Mixing Shake 20 times
Color Silver grey
Starting time ~5 sec
Expansion volume Up to 100%
Yield (freely foamed) 4-5 liters
Density (freely foamed) ~35 kg/m³
Tack-free time 15-17 min
Cuttable after >25 min
Cell structure ~85% closed cells
Compression resistance (24h) 20 N/cm²
Tensile strength 6 N/cm² (1h), 17 N/cm² (24h)
Shear strength (24h) 7 N/cm²
Water absorption (cut/uncut) 1.5 vol% / 0.8 vol%
Dimensional stability ±5%
Optimal application temperature 18-23°C
Application temperature range 10-35°C
Maximum activation temperature 35°C
Service temperature range -40 to 80°C

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