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Thermal Management

Arathane CW 5631 / HY 5611-1 – Polyurethane casting and impregnating system for transformers, filters, capacitors, and electrical insulation.

  • Item Name: Arathane® CW 5631 / HY 5611-1

  • Manufacturer: Huntsman Advanced Materials

  • Technologies: Polyurethane (casting and impregnating system, thermal class F)

  • Color: CW 5631 – Black liquid; HY 5611-1 – Brown liquid

  • Cure Type: Room temperature or heat cure (6 h at 80 °C)

  • Package Size: Contact to Techniq VN for details.

  • Shelf Life: Contact to Techniq VN for details.

1. Product Overview

Arathane® CW 5631 (polyol with mineral filler) and Arathane® HY 5611-1 (isocyanate) form a two-component polyurethane casting and impregnating system. It is classified as Thermal Class F (155°C) and cures at room temperature or accelerated at 80°C. The system provides excellent thermal endurance, flow properties, thermal conductivity, chemical resistance, and thermal shock stability. It is non-abrasive and meets UL 94 V-0 flammability (6 mm).


2. Applications

  • Electrical insulation for transformers, filters, capacitors, and other electrical devices.

  • Suitable for casting and impregnating in both manual and automated processing.

  • Designed for electrical equipment operating in potentially explosive environments.

3. Typical Properties

a) Unmixed Components

Property CW 5631 (Polyol) HY 5611-1 (Isocyanate)
Appearance Black liquid Brown liquid
Specific Gravity (25°C) 1.48 g/cm³ 1.23 g/cm³
Viscosity (25°C) 3400 – 5100 mPa·s 180 – 240 mPa·s

b) Processing Data

Property Value
Mixing Ratio (pbw) 100 (CW 5631) : 25 (HY 5611-1)
Mixing Ratio (vol.) 100 : 30
Mix Viscosity (25°C) 3700 mPa·s
Gel Time (25°C) 60 min
Pot Life (25°C) ~7 min
Minimum Cure Cycle 24 h at RT or 6 h at 80°C

c) Cured Mechanical & Physical Properties (24h RT + 6h/80°C)

Property Value
Glass Transition Temperature (Tg) 47°C
Shear Modulus 1260 MPa
Tensile Modulus 2100 MPa
Tensile Strength 30 MPa
Elongation at Break 6 %
Flexural Modulus 2300 MPa
Flexural Strength 53 MPa
Thermal Conductivity 0.6 W/mK
Thermal Coefficient (α1 / α2) 70 / 135 ppm/K
Hardness (Shore D) 80
Max. Service Temperature IEC 60085 Class F
Flammability UL 94 V-0 (6 mm)
Water Absorption 0.1 % (1d/23°C), 0.28 % (10d/23°C), 0.3 % (30min/100°C)

d) Electrical Properties (24h RT + 6h/80°C)

Property Value
Dielectric Strength (2 mm) 29 kV/mm
Dielectric Constant (εr, 50 Hz, 25°C) 4.5
Dielectric Loss (tan δ, 50 Hz, 25°C) 3 %
Volume Resistivity (25°C) 10¹⁴ Ω·cm
Electrolytic Corrosion Grade A/1

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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