Industries

THERM-A-GAP™ GEL 40NS – Thermal Interface Gel – High conductivity urethane-based material for electronics cooling applications

Item Name: THERM-A-GAP™ GEL 40NS
Manufacturer: Parker Chomerics (Parker Hannifin)
Technologies: Non-silicone, urethane-based thermal interface gel
Color: Dark grey
Cure Type: Fully cured, one-component, no secondary curing
Package Size: 10cc syringe, 30cc cartridge, 180cc cartridge, 300cc cartridge, 600cc cartridge, 1-gallon pail
Shelf Life: 12 months

1. Product Overview

Parker Chomerics THERM-A-GAP™ GEL 40NS is a high-performance, one-component, non-silicone thermal interface gel designed for efficient heat transfer from electronic components to heat sinks or enclosures. With a thermal conductivity of 4.0 W/m-K, it provides excellent thermal management while avoiding issues related to silicone contamination, making it ideal for sensitive applications such as optical systems. The urethane-based formulation requires no mixing or curing, is easily reworkable, and applies with minimal compression force, protecting solder joints and leads from stress. It is optimized for automated dispensing and high-reliability electronics manufacturing.


2. Applications

  • Automotive electronic control units (ECUs).

  • Telecommunications base stations.

  • Power supplies, semiconductors, and memory modules.

  • Microprocessors and graphics processors.

  • Flat panel displays and consumer electronics.

  • Any assembly requiring non-silicone thermal interface solutions.

3. Typical Properties

Property Value Notes / Test Method
Color Dark Grey Visual
Flow Rate 15–25 g/min 30cc syringe, 0.170” tip @ 90 psi
Specific Gravity 3.1 ASTM D792
Min. Bondline Thickness 0.006 in (0.15 mm) Chomerics
Thermal Conductivity 4.0 W/m-K ASTM D5470
Heat Capacity 1 J/g-K ASTM E1269
Operating Temp. Range -58 to 257°F (-50 to 125°C) Chomerics
Dielectric Strength 200 Vac/mil (8.0 kVac/mm) Chomerics
Volume Resistivity 1×10¹⁴ ohm-cm ASTM D257
Dielectric Constant 4.8 @ 1,000 kHz, 0.25 mm ASTM D150
Dissipation Factor 0.020 @ 1,000 kHz Chomerics
Flammability UL94 V-0 Regulatory
Outgassing 0.18% TML / 0.03% CVCM ASTM E595
Shelf Life 12 months 50–90°F (10–32°C), 50% RH
RoHS Compliant Certified

This thermal gel combines high thermal conductivity, reworkability, and low stress application with full compliance to UL94 V-0 and RoHS standards, making it a robust choice for demanding electronic thermal management.

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