Applications

WEVOPUR PD 4 – Flexible polyurethane encapsulant for pressure-sensitive electrical and electronic components and sensors

    • Item Name: WEVOPUR PD 4

    • Manufacturer: WEVO-CHEMIE GmbH

    • Technologies: Two-component unfilled polyurethane system with excellent chemical resistance and flexibility at low temperatures

    • Color: Casting resin – Black or as requested; Hardener 385 – Yellowish

    • Cure Type: Ambient temperature curing (12–24 hours, full cure 14 days)

    • Package Size: 5 kg, 10 kg, 25 kg buckets; 180 kg drums

    • Shelf Life: 6 months

1. Product Overview

WEVOPUR PD 4 is a two-component, unfilled polyurethane encapsulating system that offers excellent chemical resistance to common acids and alkalis, along with outstanding flexibility at low temperatures. It maintains a low and stable dielectric constant across a wide frequency and temperature range, and adheres well to plastics, metals, and glass. The system is designed for use with WEVO-Hardener 385 and operates in a temperature range of -60°C to +120°C.


2. Applications

  • Encapsulation and coating of pressure-sensitive electrical and electronic components.

  • Suitable for sensors and SMD-equipped PCBs requiring thermal, chemical, and electrical stability.

3. Typical Properties

Property Casting Resin PD4 Hardener 385 Mixture (After Mixing)
Colour Yellowish Black or as requested
Viscosity (22°C) 3,200 mPa·s 4,500 mPa·s 1,200–1,600 mPa·s
Density (g/cm³) 0.91 0.93 1.20–1.24
Mixing ratio (by weight) 100 34
Pot life (200 g) 30 min at room temperature
Curing time 12–24 h at room temperature
Final hardness 14 days at room temperature
Shore A hardness 70–78
Tensile strength 9 N/mm²
Elongation at break 210 %
Modulus of elasticity 15 N/mm²
Thermal conductivity 0.22 W/m·K
Coefficient of thermal expansion 56 ppm/K (below Tg), 211 ppm/K (above Tg)
Glass transition temperature < -60°C (TMA), > -60°C (TMA)
Shrinkage after curing 0.6 %
Water absorption 0.2 % (after 30 days immersion)
Flammability UL 94 HB, 3 mm
Dielectric strength 25 kV/mm
Dielectric constant (ε) 3.1 @ 1 kHz; 3.0 @ 1 MHz
Dissipation factor (tan δ) 0.014 @ 1 kHz; 0.013 @ 1 MHz
Volume resistance 4.2 × 10¹⁴ Ω·cm; >10¹⁶ Ω
Comparative tracking index CTI 600
Packaging 5, 10, 25 kg buckets; 180 kg drums
Shelf life 6 months (15–25°C, dry storage) 6 months (18–25°C, avoid freeze)

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