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Thermal Management

DOWSIL™ TC-8225 Thermally Conductive Gap Filler – Silicone material for PCB assembly heat dissipation applications

  • Item Name: DOWSIL™ TC-8225 Thermally Conductive Gap Filler

  • Manufacturer: Dow

  • Technologies: Two-part silicone gel matrix with glass bead fillers

  • Color: Part A – White; Part B – Blue

  • Cure Type: Room temperature or heat-accelerated addition cure

  • Package Size: Contact to Techniq VN for details.

  • Shelf Life: 10 months

1. Product Overview

DOWSIL™ TC-8225 is a two-part silicone-based thermally conductive gap filler with a thermal conductivity of 2.7 W/m·K. It cures at room temperature or under heat to form a soft, compressible elastomer designed for long-term reliability in thermal management. The product withstands continuous operation up to 150°C and short-term exposure up to 200°C. Incorporating glass beads (~180 µm) for controlled thickness, it provides reliable gap filling, dielectric insulation, stress relief, and environmental protection. Its stable performance across temperature cycling makes it ideal for high-demand electronic applications.


2. Applications

  • Thermal management for PCB system assemblies

  • Effective heat dissipation between PCB devices and aluminum housings

  • Designed for automated dispensing with meter-mix equipment

  • Suitable for devices requiring shock absorption, vibration damping, and insulation

3. Typical Properties

Property Condition Value
Part Type Two-part (A+B, 1:1 mix)
Color A: White / B: Blue
Viscosity Part A / Part B / Mixed 209 / 195 / 200 Pa·s
Thixotropic Index Mixed 4.2
Specific Gravity Mixed 2.9
Working Time 25°C (Viscosity after 1h) 490 Pa·s
Cure Time 25°C / 80°C 120 min / 10 min
Hardness Shore 00 55
Thermal Conductivity Transient Method 2.7 W/m·K
Volume Resistivity 2.4 × 10¹⁴ Ω·cm
Dielectric Strength At 280 μm 44 kV/mm
Operating Temp. Range -45 to 150°C (200°C short term)
Shelf Life 25°C 300 days

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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