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BERGQUIST® GAP FILLER TGF 4400LVO – Low Viscosity Thermally Conductive Gap Filler – Electronics and Power Modules

  • Item Name: BERGQUIST® GAP FILLER TGF 4400LVO
  • Manufacturer: Henkel
  • Product Category: Thermal Gap Filler
  • Technologies: Silicone-based, 2-part, low volatile outgassing (LVO)
  • Applications: Automotive control modules, ADAS applications, power conversion components (OBC, DCDC, inverters), high-throughput manufacturing, applications sensitive to siloxane outgassing
  • Color: Part A – Red, Part B – White, Cured – Pale Red
  • Cure Type: Room temperature cure or heat cure
  • Package Size: Contact Techniq VN for details.
  • Shelf Life: 6 months (at 20°C in original packaging)

1. Product Overview
BERGQUIST® GAP FILLER TGF 4400LVO is a two-part silicone-based gap filler designed for thermal management in electronic applications. It provides high thermal conductivity (4.4 W/(m.K)) and is suitable for thin bondline thicknesses, offering excellent heat dissipation. The product is compatible with automotive, industrial, and consumer applications.

2. Applications

  • Automotive control modules
  • ADAS applications
  • Power conversion components (OBC, DCDC, Inverters)
  • Applications sensitive to siloxane outgassing
  • High throughput manufacturing
  • Applications requiring optimized heat transfer through thin bondlines

3. Typical Properties

Uncured Material:

Property Part A Part B Mixed
Viscosity (Pa.s) 600 500
Shelf-life at 25°C (days) 180* 180*
Bondline thickness (µm) 110
Density (g/cc) 3.1
Working time @ 25°C (min) 90
Working time @ 40°C (min) 30

Curing Performance:

Cure Temperature Time
25°C 12 hours
40°C 240 minutes
100°C <15 minutes

Cured Material Properties:

Property Value
Hardness (Shore OO) 85
Heat Capacity (J/(g.K)) ~0.95
Flammability (UL 94) V-0
Dielectric constant (ASTM D150) 8.0
Dielectric strength (kV/mm) >10
Volume resistivity (Ω.m) >1010
Thermal conductivity (W/(m.K)) >4.0
Thermal resistance (@ 1mm) 2.9 (K.cm²)/W

Storage & Shipping:

  • Store in a controlled environment between 5°C and 25°C for optimal shelf life.
  • Short periods above the recommended storage temperature do not significantly affect the properties.

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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