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Thermal Management

DOWSIL™ 3-4155 HV Dielectric Gel – Low temperature encapsulant for PCB assemblies and electronic insulation

Item Name: DOWSIL™ 3-4155 HV Dielectric Gel
Manufacturer: Dow
Technologies: Silicone dielectric gel, two-part addition-cure system
Color: Mixed green (Part A – Blue, Part B – Yellow)
Cure Type: Room temperature cure (heat accelerates)
Package Size: 210 mL dual cartridges, 1 gallon pails, 5 gallon pails, 55 gallon drums
Shelf Life: 12 months

1. Product Overview

DOWSIL™ 3-4155 HV is a two-part, soft, transparent green dielectric gel with 1:1 mix ratio and high viscosity. It cures quickly at room temperature without ovens and remains flexible in extreme low temperatures down to -80°C, while maintaining stability up to 200°C. Its soft, self-healing nature provides stress relief and insulation, making it well-suited for delicate electronics exposed to harsh environments. Blue and yellow parts mix to green, ensuring blending accuracy.


2. Applications

  • Encapsulation of PCB assemblies operating under very low temperatures.

  • Stress relief for components with CTE mismatch during thermal cycling.

  • Electrical insulation for high-voltage circuits.

  • Moisture and contaminant protection for sensitive devices.

  • Optoelectronic applications requiring stable refractive index.

  • Thick-layer encapsulation of high-architecture designs.

  • Reworkable systems where repair and patching may be needed.

3. Typical Properties

Property Unit Result
Still Not Mixed
Viscosity (Part A) cP / mPa·s / Pa·s 1850 / 1850 / 1.9
Viscosity (Part B) cP / mPa·s / Pa·s 1875 / 1875 / 1.9
After Mixed / Cured
Viscosity (Mixed) cP / mPa·s / Pa·s 1875 / 1875 / 1.9
Cure Time @ 25°C hours 1
Working Time @ 25°C (Snap Time) minutes 8
Gel Hardness grams 60
Dielectric Strength volts/mil / kV/mm 400 / 16
Dielectric Constant @ 100 Hz 2.96
Dielectric Constant @ 100 kHz 2.96
Volume Resistivity ohm·cm 2.8 × 10¹⁴
Dissipation Factor @ 100 Hz 0.02
Dissipation Factor @ 100 kHz <0.0001
Shelf Life @ 25°C months 12

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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