Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
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Item Name: DOWSIL™ 3-4207 Dielectric Tough Gel
Manufacturer: Dow
Technologies: Silicone dielectric tough gel
Color: Translucent green (blue and yellow parts mix to green, with UV indicator)
Cure Type: Fast room temperature cure (heat-accelerated optional)
Package Size: 210 mL dual cartridges, 1 gallon pails, 5 gallon pails, 55 gallon drums
Shelf Life: 12 months
DOWSIL™ 3-4207 is a two-part, translucent green dielectric tough gel formulated for rapid room temperature curing without ovens. It features conditional primerless adhesion, UV inspection capability, and enhanced mechanical strength. The gel provides UL 94 V-1 flame resistance and meets EN45545-2: R25 HL3 railway safety standards, making it highly suitable for transportation and safety-critical electronics. Components are supplied in blue and yellow for mixing accuracy, turning green upon proper blending.
Encapsulation of electronic assemblies requiring room temperature curing.
High-voltage insulation with stress relief from thermal and mechanical stresses.
Railway and transportation electronics requiring EN45545-2 compliance.
Moisture and contaminant protection for delicate PCB systems.
Optoelectronic devices needing refractive index stability.
Reworkable encapsulation where gel removal or repair may be necessary.
| Property | Unit | Result |
|---|---|---|
| Still Not Mixed | ||
| Viscosity (Part A) | cP / mPa·s / Pa·s | 425 / 425 / 0.4 |
| Viscosity (Part B) | cP / mPa·s / Pa·s | 400 / 400 / 0.04 |
| After Mixed / Cured | ||
| Cure Time @ 25°C | hours | 1.5 |
| Gel Time @ 25°C | minutes | 9.8 |
| Heat Cure Time @ 50°C | minutes | 10 |
| Heat Cure Time @ 100°C | minutes | 3 |
| Durometer | Shore 00 | 59 |
| Unprimed Adhesion – 180° Peel Strength | ppi / N/cm² | 32 |
| Dielectric Strength | – | 450 V/mil (17 kV/mm) |
| Agency Listing | – | UL 94 V-1 |
| Certification | – | EN45545-2: R25 HL3 |
| Shelf Life @ 25°C | months | 12 |
Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
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