
Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
Item Name: DOWSIL™ EE-1100 Black Encapsulant
Manufacturer: The Dow Chemical Company
Technologies: Two-part RTV or heat-cure silicone elastomer
Color: Black
Cure Type: Room temperature or heat cure
Package Size: 0.45, 3.6, 18, 200 kg (nominal) – varies by product
Shelf Life: 6 months
DOWSIL™ EE-1100 Black Encapsulant is a two-part silicone encapsulant designed for electronic protection. It cures at room temperature or with heat, producing a flexible elastomer without exotherm, solvents, or byproducts. The product is easy to process with a robust 1:1 mix ratio, offers repairability, and provides stress relief for sensitive components. Its excellent dielectric properties and high flexibility make it suitable for protecting devices under thermal and mechanical stress, while its room-temperature vulcanization (RTV) and optional heat cure allow process flexibility.
Power supplies
Connectors
Sensors
Industrial controls
Transformers
Amplifiers
High-voltage resistor packs
Solar cells
This encapsulant demonstrates balanced processability, electrical insulation, and mechanical flexibility. In its uncured state, it provides low to medium viscosity for effective dispensing, with a short working time. Once cured, it forms a soft elastomer with good tensile strength, elongation, and reliable adhesion to aluminum. It ensures long-term dielectric stability with high volume resistivity, strong dielectric strength, and low dissipation factors. Designed for stress relief, it remains functional across a wide temperature range, ensuring reliability in harsh environments.
Property | Unit | Part A | Part B | Mixed / Cured | Condition/Note |
---|---|---|---|---|---|
Viscosity | cP | 1050 | 1400 | 1000 | 25°C |
Specific Gravity | – | – | – | 0.98 | Cured |
Working Time (Pot Life) | hr | – | – | 0.5 | 25°C |
Durometer Hardness | Shore A | – | – | 15 | Cured |
Tensile Strength | MPa | – | – | 0.4 | Cured |
Adhesion to Aluminum (Lap Shear) | MPa | – | – | 1.6 | Unprimed |
Elongation at Break | % | – | – | 205 | Cured |
Volume Resistivity | Ω·cm | – | – | 2.7×10¹⁶ | Cured |
Dielectric Strength | kV/mm | – | – | 20 | Cured |
Dielectric Constant | – | – | – | 1.38 (100 Hz), 1.28 (100 kHz) | – |
Dissipation Factor | – | – | – | 0.042 (100 Hz), 0.12 (100 kHz) | – |
Shelf Life | months | – | – | 6 | 25°C |
Service Temperature | °C | – | – | -45 to +200 | Long-term use |
Electric Motor Reliability with Huntsman ARALDITE® Encapsulation Potting – Casting
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