Applications

DOWSIL™ TC-4040 Dispensable Thermal Pad – Two-part silicone pad for thermal management and electronic gap-filling applications

Item Name: DOWSIL™ TC-4040 Dispensable Thermal Pad
Manufacturer: Dow
Technologies: Two-part silicone elastomer with thermal filler (dispensable thermal pad)
Color: Mixed – Blue (Part A – White, Part B – Blue)
Cure Type: Room temperature cure, heat accelerated
Package Size: Contact to Techniq VN for details.
Shelf Life: 6 months

1. Product Overview

DOWSIL™ TC-4040 is a two-part, 1:1 mix ratio, thermally conductive, blue-colored dispensable thermal pad. It cures into a soft elastomer with excellent gap-filling, heat-dissipating, stress-relieving, and shock-damping properties. The material offers 4.0 W/mK thermal conductivity, low stress on devices, and compliance with UL94 V-0 flammability standards. It provides a cost-effective alternative to fabricated thermal pads and remains stable across a wide temperature range of -45°C to 200°C.


2. Applications

  • Thermal interface material for electronic devices.

  • Gap-filling for heat conduction between heat sources and heat sinks.

  • Protection of electrical/electronic assemblies requiring thermal management.

  • Usable in automated dispensing or printing processes.

3. Typical Properties

Property Condition Value
Part A Color White
Part B Color Blue
Mixed Color Blue
Viscosity (Part A) ASTM D1084 320,000 cPs
Viscosity (Part B) ASTM D1084 350,000 cPs
Extrusion Rate (Mixed) 90 psi 350 g/min
Specific Gravity (Uncured) ASTM D1475 3.2
Working Time at 25°C CTM 0092A 3 h
Curing Time 25°C: 24 h / 80°C: 60 min / 120°C: <5 min
Durometer Hardness ASTM D2240 Shore 00 – 60
Tensile Strength ASTM D412 0.42 MPa
Elongation ASTM D412 30%
Thermal Conductivity ASTM F433 4.0 W/mK
Min Bond Line Thickness 60 µm
Dielectric Strength ASTM D149 10.2 kV/mm
Dielectric Constant (100 Hz) ASTM D150 7.4
Dissipation Factor (100 Hz) 0.0143
Volume Resistivity ASTM D1169 3.95 × 10¹³ Ω·cm
Flammability UL94 V-0
Shelf Life 6 months

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