Applications

DOWSIL™ TC-4530 CV Thermally Conductive Gap Filler – Heat-dissipating silicone for automotive electronic control modules

  • Item Name: DOWSIL™ TC-4530 CV Thermally Conductive Gap Filler

  • Manufacturer: Dow

  • Technologies: Two-part thermally conductive silicone with platinum cure system

  • Color: Part A – White; Part B – Blue

  • Cure Type: Room temperature or heat-accelerated cure

  • Package Size: Contact to Techniq VN for details.

  • Shelf Life: 6 months

1. Product Overview

DOWSIL™ TC-4530 CV is a two-part silicone-based thermally conductive gap filler with a thermal conductivity of 3.0 W/m·K. It cures at room temperature or with heat acceleration, producing a soft, compressible elastomer with low density (2.6 g/cm³), low abrasion, and high flow for smooth dispensing. Designed with a platinum-cure system and treated ceramic fillers, it ensures reliable long-term performance under temperature and humidity cycling. The product offers controlled silicone volatility, UL 94 V0 flammability rating, and excellent dielectric insulation, making it suitable for high-reliability automotive electronics.


2. Applications

  • Thermal management in engine and transmission control units

  • Heat dissipation from PCB-mounted modules to housing heat sinks

  • Automotive and consumer electronics requiring stable long-term performance

  • Automated dispensing lines with meter-mix equipment integration

3. Typical Properties

Property Condition Value
Part Type Two-part (A+B, 1:1 mix)
Color Part A: White / Part B: Blue
Viscosity Part A / Part B 50 / 50 Pa·s
Thixotropic Index Mixed 5
Density Cured (25°C) 2.6 g/cm³
Thermal Conductivity 25°C 3.0 W/m·K
Working Time 25°C 60 min
Cure Time 25°C / 50°C / 80°C 18 h / 2 h / 1 h
Hardness Shore 00 65
Lap Shear Strength Al/Al 0.13 MPa
Volume Resistivity 1.9 × 10¹⁴ Ω·cm
Dielectric Strength 8 kV/mm
Dielectric Constant / Dissipation Factor 1 MHz 4.78 / 0.012
Cyclosiloxane Content (D4–D10) < 100 ppm
Outgassing (TML / CVCM) 0.14% / 0.06%
Minimum BLT < 200 µm
Flammability UL 94 V-0
Shelf Life 25°C 6 months
Operating Temp. Range -45 to 125°C (up to 200°C short term)

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