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Thermal Management

DOWSIL™ TC-6020 – Thermally Conductive Encapsulant – Encapsulation and heat dissipation for electronic components

DOWSIL™ TC-6020 Thermally Conductive Encapsulant is a two‑part, heat‑cure silicone encapsulant from Dow designed to encapsulate electronic assemblies and dissipate heat effectively.

Available Sizes: 1 kg and 5 kg cans.

Shelf Life: Approximately 36 months (3 years) from the date of manufacture.

DOWSIL™ TC-6020 Thermally Conductive Encapsulant:


1. Features & Benefits

  1. High Thermal Conductivity

    • Formulated to effectively transfer heat away from sensitive electronic components, helping reduce the risk of overheating.
  2. Two‐Part Silicone Encapsulant

    • Consists of Part A and Part B. When mixed, it cures to form a resilient, heat-conductive elastomer.
  3. Moderate Viscosity & Flow

    • Flows sufficiently to fill gaps and irregular shapes, yet not so fluid as to run off components excessively.
  4. Reliable Dielectric Protection

    • Once cured, it provides electrical insulation, helping protect components from short circuits or high-voltage breakdowns.
  5. Environmental Durability

    • Maintains performance under moisture, vibration, and broad temperature extremes, contributing to long-term reliability.

2. Applications

  1. Power Electronics & Modules

    • Ideal for potting or encapsulating power inverters, converters, and similar devices that generate heat.
  2. Automotive & E-Mobility

    • Used in electronic control units (ECUs), battery management systems, and other modules exposed to temperature cycling and mechanical stress.
  3. LED Lighting Assemblies

    • Helps draw heat away from LED boards or drivers, improving efficiency and product lifespan.
  4. Industrial Control Systems

    • Protects sensors, drives, and power supplies in harsh operating conditions, ensuring stable thermal management.

DOWSIL™ TC-6020 Thermally Conductive Encapsulant:


Typical Properties

Property Typical Value / Range
Appearance (Mixed) Gray, flowable liquid
Viscosity (Mixed) Moderate (e.g., a few thousand mPa·s)
Mix Ratio (A : B) Typically 1 : 1 by weight (check datasheet)
Work Life / Pot Life Several hours at 25 °C (varies by conditions)
Cure Conditions e.g., 30 min at 100 °C or 24 hrs at 25 °C
Hardness (Shore A) ~40–60 (after full cure)
Thermal Conductivity ~2.0–2.5 W/m·K (approx. range)
Dielectric Strength ~20–25 kV/mm
Volume Resistivity ~10¹⁴ Ω·cm
Service Temperature –40 °C to +150 °C (typical)

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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