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Thermal Management

Epic Resins S7478 – Polyurethane Potting Compound – LED drivers, automotive assemblies, harsh outdoor environments

Item Name: EPIC S7478
Manufacturer: Epic Resins
Technologies: Two-component polyurethane potting compound
Color: Part A – Black, Part B – Clear, Mixed – Black
Cure Type: Heat cure (2–3 hours @ 65˚C)
Package Size: Contact to Techniq VN for details.
Shelf Life: 6 months

1. Product Overview

Epic S7478 is a two-component polyurethane potting compound designed for high-temperature and harsh-environment applications. It is UL94 V-0 flame-rated in thin sections without halogen flame retardants and offers mid-range Shore A hardness, excellent thermal conductivity, short gel time, and strong moisture resistance. The product ensures reliability in outdoor and demanding conditions, with UL RTI recognition up to 140 °C.


2. Applications

  • LED drivers requiring UL 8750 compliance

  • Electrical encapsulation

  • Signal and indicator devices

  • Signage systems

  • Automotive assemblies

  • Decorative LED lighting

3. Typical Properties

Property Unit Part A Part B Mixed
Color Black Clear Black
Viscosity cps @ 25 °C 15,000–20,000 250–450 5,000–7,000
Weight lb/gal 12.60–12.80 8.90–9.10 12.20–12.40
Mix Ratio 100:8.52 (by weight), 100:12 (by volume)
Gel Time min @ 25 °C 25–35
Cure Schedule 2–3 h @ 65 °C
Hardness Shore A 75–80
Glass Transition (Tg) °C –5 to –10
Thermal Conductivity W/mK 0.76–0.77
Tensile Strength PSI (25 °C) 294–328
Elongation % (25 °C) 44–58
Dielectric Strength Volts/mil 440–460
Volume Resistivity ohm·cm 1.5e+12 – 2.0e+12

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