Applications

H.B. Fuller EV Bond 420 – High-performance two-part acrylate adhesive for bonding plastics, metals, and composites reliably

Item Name: EV Bond 420
Manufacturer: H.B. Fuller
Technologies: Modified acrylic, structural adhesive, two-component
Color: Off White or Yellow
Cure Type: Room temperature cure
Package Size: 50 ml, 490 ml, pail, drum; special packaging available upon request
Shelf Life: 9 months

1. Product Overview

EV Bond 420 is a high-performance, two-part structural acrylic adhesive engineered to bond a wide range of plastics, metals, and composite assemblies. It offers outstanding bond strength, high durability, excellent impact resistance, and weathering performance. EV Bond 420 withstands extreme temperature fluctuations and resists many chemicals and environmental conditions.

Key Highlights:

  • Technology/Base: Modified Acrylic

  • Type: Structural Adhesive, Two-Component

  • Cure: Room Temperature

  • Viscosity (Resin): 100,000–200,000 cPs @ 25°C

  • Viscosity (Activator): 40,000–80,000 cPs @ 25°C

  • Appearance: Off-White or Yellow Viscous Liquid

  • Mix Ratio: 10:1 volume (14.5:1 weight)

  • Density (Mixed): 1.67 g/cc

  • Shelf Life: 9 months (store 55–75°F, avoid freezing)

  • 100% reactive, no surface preparation required


2. Applications

Recommended for bonding:

Metals:

  • Aluminum, Steel, Stainless, E-Coated Metal

Thermosets:

  • Fiberglass, Phenolic, Gel Coat, Epoxy, RIM Urethane, Polyurethane, Liquid Molding Resin

Thermoplastics:

  • Acrylic, ABS, Polycarbonate, Nylon/PA, PPO, PVC, Vinyl, Styrene, PEEK, PBT Blends, PET Blends

General Guidelines:

  • Best used between 65–80°F for consistent cure and viscosity

  • Apply adhesive within open time (6–9 min) and allow fixture time (15–20 min)

  • Parts should remain undisturbed until fixture time is reached

  • Clean-up before curing using NMP or Citrus terpene-based cleaners

3. Typical Properties

Property Specification
Base Modified Acrylic
Components Two-Part
Appearance Off-White or Yellow Viscous Liquid
Viscosity (Resin) 100,000–200,000 cPs @ 25°C
Viscosity (Activator) 40,000–80,000 cPs @ 25°C
Density (Mixed) 1.67 g/cc
Flash Point >200°F
Mix Ratio 10:1 volume (14.5:1 weight)
Cure Temperature & Time Room Temperature, 24 hr
Open Time 6–9 min
Fixture Time 15–20 min
Tensile Strength Not specified
Overlap Shear Strength Ni-coated low-carbon steel: 22 MPa (3,190 psi)
Carbon Steel: 16 MPa (2,321 psi)
Aluminum: 16 MPa (2,321 psi)
Elongation at Break >4%
Hardness 70 Shore D (ASTM D2240)
Dielectric Strength 18.5 ± 0.9 kV/mm
Thermal Service Range -67°F to 212°F
Shelf Life 9 months

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