Applications

H.B. Fuller EV Therm 440GB – Two-component modified acrylic adhesive for thermally conductive, high-strength bonding across various substrates.

  • Item Name: EV Therm 440GB

  • Manufacturer: H.B. Fuller

  • Technologies: Modified Acrylic

  • Color: Off White or Yellow

  • Cure Type: Room temperature

  • Package Size: 50 ml, 490 ml, pail, drum (special packaging available upon request)

  • Shelf Life: 90 days

1. Product Overview

EV Therm 440GB is a modified, highly engineered structural acrylic adhesive designed for excellent thermal conductivity and superior mechanical performance across a wide range of substrates and temperatures. It is a two-component, room-temperature curing adhesive with off-white or yellow viscous liquid form. The product offers UL94 V0 flame retardancy, high impact resistance, and is filled with 0.25 mm spacer glass beads for optimal bondline thickness. The adhesive is reactive, does not require surface preparation, and is suitable for manual or pneumatic dispensing.


2. Applications

Recommended substrates include:

  • Metals: Aluminum, Steel, Stainless, E-Coated Metal

  • Thermosets: Fiberglass, Phenolic, Gel Coat, Epoxy, RIM Urethane, Polyurethane, Liquid Molding Resin

  • Thermoplastics: Acrylic, ABS, Polycarbonate, Nylon/PA*, PPO*, Vinyl*, PVC, Styrene, Peek, PBT Blends*, PET Blends*
    (*Surface treatment may be needed for some plastics)

3. Typical Properties

Property Resin / Unmixed Activator / Unmixed Mixed / Cured
Viscosity 100,000 – 150,000 cPs @25°C 40,000 – 80,000 cPs @25°C
Mix Ratio 10:1 (weight), 14:1 (volume)
Density 1.55 g/cc
Flash Point >200°F
Open Time 18 – 23 minutes
Fixture Time 30 – 50 minutes
Cure Room Temp, 24 hr
Gap Fill -67°F to 212°F
Tensile / Overlap Shear Strength Carbon Steel: 13.8 MPa (2,000 psi), Nickel-coated Low-carbon Steel: 19 MPa (2,755 psi)
Hardness 55 Shore D (ASTM D2240)
Elongation at Break 4 – 6%
Thermal Conductivity 1.0 W/(m·K)
Dielectric Strength 19.0 ± 0.9 kV/mm
Flame Retardancy UL94 V0
Service Temperature Range -67°F to 212°F

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