• Item Name: INSULCAST 116 FR
• Manufacturer: ITW Performance Polymers
• Technologies: Two-component ambient temperature curing epoxy
• Color: Part A – Black, Part B – Cream
• Cure Type: Ambient temperature
• Package Size: Contact to Techniq VN for details.
• Shelf Life: 12 months
INSULCAST 116 FR is a room-temperature-curing, equal-ratio epoxy potting and casting compound designed for production environments. It offers UL94V-0 flame retardancy and UL recognition (File E86165). Its safe handling profile reduces typical health risks associated with epoxy systems, while its balanced viscosity and 1:1 mix ratio support automated and manual dispensing operations.
Potting and encapsulating electrical and electronic components
Flame-retardant casting applications requiring UL94V-0 compliance
Production line assembly using manual or automated dispensing
Applications needing moderate thermal conductivity and strong mechanical performance
| Property | Part A | Part B | Mixed / Cured |
|---|---|---|---|
| Color | Black | Cream | — |
| Viscosity (cPs) | 7,200 | 11,000 | 8,100 |
| Specific Gravity | 1.50 | 1.45 | — |
| Pot Life (100 g) | — | — | 1.5 hr |
| Gel Time (25°C) | — | — | 3–4 hr |
| Shelf Life (25°C) | 12 months | — | — |
| Durometer (Shore D) | — | — | 75 |
| Compressive Strength | — | — | 12,500 psi (86.2 MPa) |
| Tensile Strength | — | — | 9,500 psi (65.5 MPa) |
| Flexural Strength | — | — | 10,000 psi (69 MPa) |
| Tensile Elongation | — | — | 8% |
| CTE | — | — | 30×10⁻⁶ m/m·K |
| Thermal Conductivity | — | — | 0.65 W/m·K |
| Flammability | — | — | UL94V-0 |
| Heat Distortion | — | — | 70°C |
| Service Temperature | — | — | –40 to 105°C |
| Dielectric Strength | — | — | 420 V/mil |
| Dielectric Constant (1 kHz) | — | — | 4.4 |
| Dissipation Factor (1 kHz) | — | — | 0.02 |
| Volume Resistivity | — | — | 1×10¹⁴ ohm·cm |
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