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INSULCAST 3316 HFR-S – Epoxy potting/adhesive system – Electrical casting and encapsulation applications

Item Name: INSULCAST 3316 HFR-S
Manufacturer: ITW Performance Polymers
Technologies: Flame-retardant UL 94 V-0 epoxy system
Color: White (resin), Blue (hardener)
Cure Type: Room-temperature cure (12 hours)
Package Size: Contact to Techniq VN for details.
Shelf Life: 12 months

1. Product Overview

INSULCAST 3316 HFR-S is a fast-setting, low-viscosity, flame-retardant (UL 94 V-0) epoxy system for casting and potting applications. When cured with INSULCURE 383 Blue, it achieves full room-temperature cure in 12 hours. The system provides excellent thermal conductivity, high peel strength, thermal shock resistance, and a smooth glossy finish. It can also be used as a fast-setting adhesive, curing thin films in about 2 hours.


2. Applications

  • Casting and potting of electronic components

  • Flame-retardant encapsulation (V-0)

  • Adhesive applications in thin films

  • Thermal shock-resistant components

  • High-performance electrical and electronic insulation

3. Typical Properties

Before Mixing / Base and Curing Agent

Property INSULCAST 3316 HFR-S INSULCURE 383 Blue Test Method
Color, Visual White Blue
Viscosity @ 25°C, cP 30,000 500 ASTM D 2393
Specific Gravity 1.8 1.0
Mix Ratio (by weight) 100:20–25
Mixed Viscosity, cP 24,000
Shelf Life @ 25°C, months 12 12
Gel Time (3–4 g), mins 10–15

Cured Properties

Property Value Test Method
Hardness, Shore D 80–90 ASTM D 2240
Tensile Strength, psi 4,200 ASTM D 638
Thermal Shock Cycles, °C -55 to +100
Dielectric Strength, volts/mil 400 ASTM D 149
Dielectric Constant, 1 kHz 4.3 ASTM D 150

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