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LOCTITE STYCAST 2850FTJ CAT 11 – Epoxy Encapsulant – Encapsulation of components requiring heat dissipation, thermal shock resistance, and high voltage insulation

  • Item Name: LOCTITE STYCAST 2850FTJ CAT 11
  • Manufacturer: Henkel Corporation
  • Product category: Epoxy encapsulant
  • Technologies: Two-component epoxy formulation with low CTE and excellent thermal conductivity
  • Applications: Ideal for encapsulating components in high voltage applications requiring heat dissipation and thermal shock resistance
  • Color: Black liquid (resin); also available in blue or unpigmented versions
  • Cure type: Heat cure
  • Package size: Contact to Techniq VN for details
  • Shelf life: 6 months (180 days at 25°C)

1. Product Overview

LOCTITE STYCAST 2850FTJ CAT 11 is a two-component epoxy encapsulant designed for high-voltage applications. It offers good thermal conductivity, low coefficient of thermal expansion (CTE), and excellent electrical insulation properties. The product is available in both black and blue colors.

2. Applications

  • Encapsulation of electronic components requiring heat dissipation and thermal shock resistance.
  • High-voltage applications.
  • Compatible with multiple catalysts for varied performance characteristics.

3. Typical Properties

Uncured Properties

Property LOCTITE STYCAST 2850FTJ LOCTITE CAT 11 Mixed (STYCAST 2850FTJ + CAT 11)
Viscosity (mPa·s) 225,000 (Brookfield, Spindle 7, 5 rpm) 48 (@ 65°C) 64,000 (Brookfield, 25°C)
Density (g/cm³) 2.4 2.29
Work Life (@ 25°C, 100g) >4 hours
Shelf Life (@ 25°C) 180 days

Curing Performance

Temperature Cure Time
80°C 8 – 16 hours
100°C 2 – 4 hours
120°C 30 – 60 minutes
A post-cure of 2 to 4 hours at the maximum expected operating temperature is recommended for optimal performance.

Cured Properties

Physical & Thermal Properties

Property Value
Hardness (Shore D) 96
Linear Shrinkage (%) 0.2
Water Absorption (24h) (%) 0.05
Coefficient of Thermal Expansion (ppm) Alpha 1: 31.2, Alpha 2: 97.9
Glass Transition Temperature (°C) 115
Thermal Conductivity (W/m-K) 1.28

Electrical Properties

Property Value
Dielectric Strength (kV/mm) 15.0
Dielectric Constant/Dissipation Factor (1 MHz) 5.36 / 0.043
Volume Resistivity (Ω·cm @ 25°C) 1×10¹⁵

Mechanical Properties

Property Value
Flexural Strength (N/mm²) 117 (17,000 psi)
Compressive Strength (N/mm²) 193 (27,900 psi)

Outgassing Properties (NASA Reference Publication 1124, cured 4h @ 80°C)

Property Value
TML (%) 0.29
CVCM (%) 0.02

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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