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LOCTITE STYCAST U 2500 HTR – Polyurethane Encapsulant – Potting and encapsulation for transformers, PCBs, insulating applications

  • Item Name: LOCTITE STYCAST U 2500 HTR
  • Manufacturer: Henkel
  • Product Category: Potting and Encapsulation Compound
  • Technologies: Polyurethane
  • Applications: Designed for potting and encapsulation of transformers, PCBs, and other insulating applications.
  • Color: Resin is black; Hardener is amber
  • Cure Type: Room Temperature or Heat Cure
  • Package Size: Contact Techniq VN for details.
  • Shelf Life: Approximately 6 months (183 days)

1. Product Overview

LOCTITE STYCAST U 2500 HTR is a two-component polyurethane encapsulant designed for potting and encapsulation applications. It has low viscosity, low modulus, high-temperature resistance, and excellent wetting properties. This material is formulated to provide complete impregnation for both small wound coils and large castings and can serve as a silicone replacement.

2. Applications

  • Potting and encapsulation
  • Transformers
  • PCB insulation
  • Other electrical and electronic insulating applications

3. Typical Properties

Before Mixing

Property Part A Part B
Appearance Black Amber
Viscosity @ 25°C (mPa∙s) 12,500 135
Density (g/cm³) 1.42 1.23

After Mixing

Property Value
Mixed Viscosity @ 25°C (mPa∙s) 8,000
Pot Life @ 25°C (hours) 4
Shelf Life @ 18-25°C (days) 183

Curing Conditions

Cure Condition Time
Room Temp Cure 24 hours @ 25°C
Heat Cure 4 hours @ 60°C
Post Cure 2 hours @ 100-120°C

Cured Material Properties

Property Value
Hardness (Shore A) 75
Glass Transition Temperature (°C) -50
Thermal Conductivity (W/m-K) 0.5
Coefficient of Thermal Expansion (ppm/°C) 134
Moisture Absorption (%) 0.6 (@ 24°C, 24h)
Elongation (%) 66
Young’s Modulus (N/mm²) 10 (1,450 psi)

Electrical Properties

Property Value
Volume Resistivity (ohm-cm) 1.7×10¹²
Surface Resistivity (ohms) 1.9×10¹³
Dielectric Constant @ 25°C 7.0 (50Hz), 7.1 (1kHz), 6.0 (1MHz)

Mechanical Strength

Property Value
Lap Shear Strength (Al to Al) 6 N/mm² (870 psi)
Tensile Strength 4 N/mm² (580 psi)

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