Industries

LOCTITE STYCAST US 5544 – Polyurethane Potting Compound – Fast gelling, flame retardant encapsulation for electronics

  • Item Name: LOCTITE STYCAST US 5544
  • Manufacturer: Henkel
  • Product Category: Potting and Encapsulating Compound
  • Technologies: Urethane
  • Applications: Fast-setting potting compound ideal for encapsulation, offering flexibility and flame retardant properties.
  • Color: Opaque white (mixed appearance)
  • Cure Type: Room temperature cure
  • Package Size: Contact Techniq VN for details.
  • Shelf Life: Contact Techniq VN for details.

1. Product Overview

LOCTITE STYCAST US 5544 is a fast-gelling, flexible, flame-retardant, mineral-filled polyurethane compound used for potting and encapsulation. It offers low viscosity, strong adhesion, and fast setting while being low odor and free from TDE or mercury compounds.


2. Applications

  • Potting and encapsulating applications
  • Adheres well to various substrates
  • Used in electronic and electrical components

3. Typical Properties

Uncured Properties

Property Part A Part B Mixed
Appearance Clear brown Opaque white Opaque white
Density (g/cm³) 1.23 1.46 1.4
Viscosity @ 23°C (cps) 75 11,000 2,000
Mix Ratio (by weight) 15 85
Mix Ratio (by volume) 1 4.81
Gel Time (min) 4 to 6
Working Time (min) 2 to 3

Curing Performance

Cure Condition Time
Room temperature 2 to 4 hours @ 23°C
Heat cure 30 minutes @ 60–85°C

Cured Properties

Property Value
Shore Hardness (Durometer A) 79 – 89
Thermal Conductivity (W/m-K) 0.335
Weight Loss (168 hrs @ 130ºC) 0.19%
Moisture Absorption (24 hrs) 0.15%
Linear Shrinkage (%) 0.12%
Coefficient of Thermal Expansion (ppm/°C) α1: 114 (-40 to 25°C)
α2: 155 (25 to 125°C)
Tensile Strength (psi) 1,320
Flammability (UL 94) 9.52mm: V-0
6.35mm: V-2

Electrical Properties

Property Value
Dielectric Strength (V/mil) >400
Dielectric Constant (100Hz) 3.85
Dissipation Factor (100Hz) 0.02
Volume Resistivity (Ω·cm) 3.6 × 10¹³

RELATED PRODUCT

Contact Technical Support

Leave your information or connect via Hotline, and our expert team will reach out immediately to provide professional consultation and customized solutions.

(+84) 889 901 929

Email: info@techniq.vn

Our Technical Support Team is on hand from 8:30 AM to 5:30 PM (GMT+7).

For requests outside these hours, please submit your request form and we will respond at the earliest opportunity.