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Metcal CV-5210-IOT Soldering System – ConnectionValidation® with IoT gateway for real-time data, traceability, and process control

  • Item Number: CV-5210-IOT (CV-5210 station + CV-IOT module)

  • Manufacturer: Metcal (OK International)

  • Application: Industry 4.0 soldering with advanced traceability, process monitoring, and production analytics

  • Key Technology: ConnectionValidation® IMC, SmartHeat® induction, Chip-in-Cartridge, IoT gateway with real-time reporting

  • Heating Method: 80 W RF SmartHeat® induction, 13.56 MHz, power-on-demand, stable idle temperature

  • Compatibility: CV-5200 handpieces, TipSaver™ workstands, USB/Ethernet connectivity, Windows 10 system integration

  • Specifications: 100–240 VAC, 125 W, 121×130×235 mm, 3.35 kg, TFT LCD display, CE/TUV certified, IoT module 70×55 mm, 5 V/0.25 A

1. Product Overview
The Metcal CV-5210-IOT combines the advanced CV-5210 ConnectionValidation® Soldering System with the CV-IOT Gateway Module, raising process control and traceability standards for Industry 4.0 environments. Featuring SmartHeat® power-on-demand technology, Chip-in-Cartridge thermal accuracy, and patented IMC formation monitoring, the system ensures reliable solder joint quality. The integrated 2.8-inch TFT touchscreen, real-time power graph, and USB connectivity provide intuitive operation, while the CV-IOT module enables full network integration, dynamic data capture, and global access to soldering analytics.

2. Applications
This system is designed for electronics manufacturing and high-reliability industries where process traceability and quality assurance are critical. By offering live monitoring of solder events, tip usage, power data, and production status, it supports Industry 4.0 implementation, audit readiness, and enhanced production floor management. Its versatility makes it suitable for OEMs, EMS providers, and sectors demanding IPC J-STD-001 compliance.

3. Typical Properties – Specifications
CV-5210 Station

  • Input Voltage: 100–240 VAC, 50/60 Hz

  • Power: 125 W (80 W max output, 13.56 MHz induction)

  • Temperature Accuracy: Meets/exceeds IPC J-STD-001

  • Idle Temperature Stability: ±1.1 °C

  • Dimensions: 121 × 130 × 235 mm; Weight: 3.35 kg

  • Display: 2.8” TFT LCD, 320×240 RGB

  • Certifications: CE, TÜV

  • Tip-to-Ground Potential: <2 mV; Resistance: <2 Ω

CV-IOT Module

  • Dimensions: 70 × 55 mm, 8-layer PCB

  • CPU: MCIMX6; DDR3: 256 MB (up to 2 GB)

  • NAND Flash: 256 MB (expandable to 1 GB)

  • Power: 5 V/1 A (consumption 0.25 A)

  • Interfaces: Ethernet 10/100 Mbps, USB Host, Micro USB Device

  • Operating Temp: -40 °C to 85 °C (EU); 0 °C to 70 °C (NA)

  • Applications: Industry 4.0 IoT integration

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