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Plexus® MA550 – Structural methacrylate adhesive for marine bonding of thermoplastic, metal and composite assemblies

Item Name: Plexus® MA550
Manufacturer: ITW Performance Polymers
Technologies: Methacrylate adhesive (two-part, 10:1 ratio)
Color: Bright White (Part A: Off-White, Part B: White)
Cure Type: Ambient temperature
Package Size: 490-ml cartridges, 20-liter pails, 200-liter drums
Shelf Life: 10 months

1. Product Overview

Plexus® MA550 is a two-part methacrylate adhesive (10:1 mix ratio) formulated for structural bonding of thermoplastics, metals, and composites. It offers a working time of 40–50 minutes at 23°C and reaches ~75% of ultimate strength within 70–75 minutes.

Key Features & Benefits:

  • Requires minimal to no surface preparation.

  • Excellent fatigue endurance, impact resistance, and toughness.

  • Bright white, UV stable.

  • Supplied in cartridges, pails, and drums as a non-sagging gel.

  • Shelf life: 10 months (13–25°C).


2. Applications

  • Widely used in marine industry for secondary bonding applications.

  • Suitable for bonding thermoplastics, coated or raw metals, and composites.

  • Compatible with manual (cartridges) or bulk dispensing systems.

3. Typical Properties

Uncured Properties

Property Part A Part B
Color Off-White White
Mix Ratio by Volume 10 1
Mix Ratio by Weight 6.55 1.0
Density (g/ml) 0.94 1.51
Viscosity (cP ×1000) 130 – 160 30 – 70
VOC during cure (%) < 1
Shelf Life (months) 10 10

Cured Properties

Property Value Method / Notes
Tensile Strength 2,175 – 2,374 psi (14.9 – 16.4 MPa) ASTM D638 / ISO 527
Tensile Modulus 56 – 80 kpsi (386 – 551 MPa) ASTM D638 / ISO 527
Elongation at Break 20 – 40 % ASTM D638 / ISO 527
Hardness Shore D 70 ASTM D2240
Gap Tolerance 0.03 – 0.375 in (0.75 – 10 mm)
Peak Exotherm Temp (10 g) 215°F (101°C)
Peak Exotherm Time (10 g) 65 – 70 min

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