Industries

THERM-A-GAP™ GEL 45 – Thermal Interface Gel – High flow silicone-based material for electronics cooling and energy applications

Item Name: THERM-A-GAP™ GEL 45
Manufacturer: Parker Chomerics (Parker Hannifin)
Technologies: Fully cured, one-component dispensable silicone thermal gel
Color: Black
Cure Type: No secondary curing required
Package Size: 10cc syringe, 30cc cartridge, 180cc cartridge, 300cc cartridge, 1-gallon pail, 5-gallon pail
Shelf Life: 18 months

1. Product Overview

Parker Chomerics THERM-A-GAP™ GEL 45 is a fully cured, silicone-based, one-component dispensable thermal interface gel with a thermal conductivity of 4.5 W/m-K. Engineered for high-performance heat transfer, it is optimized for automated dispensing, rework, and field repair. Its paste-like consistency allows precise placement and controlled dispensing, while requiring very low compressive force to protect delicate components from stress. With high flow rate (55 g/min), low thermal impedance, and room-temperature storage, GEL 45 is well suited for high-volume manufacturing environments across multiple industries.


2. Applications

  • Telecommunications equipment.

  • Consumer electronics.

  • Computing components (CPUs, GPUs, memory).

  • Power electronics and modules.

  • Energy storage devices.

  • Automotive control units and sensors.

3. Typical Properties

Property Value Notes / Test Method
Color Black Visual
Flow Rate 55 g/min 30cc syringe, 0.100” orifice, 90 psi
Specific Gravity 3.1 ASTM D792
Min. Bondline Thickness 0.0035 in (0.089 mm) Chomerics
Thermal Conductivity 4.5 W/m-K ASTM D5470
Heat Capacity 1 J/g-K ASTM E1269
CTE 150 ppm/K ASTM E831
Operating Temp. Range -67 to 392°F (-55 to 200°C) Chomerics
Dielectric Strength 200 Vac/mil (8.0 kVac/mm) ASTM D149
Volume Resistivity 1×10¹⁴ ohm-cm ASTM D257
Dielectric Constant 9.0 @ 1,000 kHz, 0.76 mm ASTM D150
Dissipation Factor 0.040 @ 1,000 kHz, 0.76 mm Chomerics
Flammability UL94 V-0 UL Certification
Outgassing 0.23% TML / 0.06% CVCM ASTM E595
Shelf Life 18 months 50–90°F (10–32°C), 50% RH
RoHS Compliant Certified

Packaging Options: 10cc syringes, 30cc cartridges, 180cc cartridges, 300cc aluminum cartridge, 1-gal and 5-gal pails.

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