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ARALDITE® AV 4900 – 1K Heat-Curing Epoxy Adhesive for Metal with High Impact Strength

Item Name: ARALDITE® AV 4900
Manufacturer: Huntsman
Technologies: Epoxy & Epoxy Derivatives, Structural 1K Adhesive
Color: Milky / Yellowish
Cure Type: Heat-curing, 150–200°C
Package Size: Contact to Techniq VN for details.
Shelf Life: 2 years at 2–8°C; 6 months at 15–25°C

1. Product Overview

ARALDITE® AV 4900 is a one-component, heat-curing epoxy adhesive presented as a free-flowing paste. It offers high impact strength and toughness, even at subzero temperatures, and is suitable for structural bonding of metals. The adhesive exhibits excellent chemical resistance, heat resistance up to 160°C, and high peel strength. It is designed for high-performance applications where strong, durable metal-to-metal bonds are required, and it cures fully when heated between 150–200°C.


2. Applications

  • Bonding of various metals in structural and industrial applications

  • High-impact and high-toughness joints at subzero temperatures

  • Joints requiring chemical resistance and heat resistance

  • Assembly where lap shear strength and durability are critical

Surface Pretreatment: Clean surfaces with degreasing agents such as acetone; avoid low-grade alcohols, gasoline, or paint thinners. For optimal strength, mechanically abrade or chemically etch (“pickling”) the surfaces, followed by a second degreasing step.

Application:

  • Apply 0.05–0.10 mm adhesive layer to pretreated surfaces.

  • Assemble and clamp immediately to ensure even contact pressure.

  • Cure at 150–200°C; typical times: 40 min at 160°C, 30 min at 180°C, 20 min at 200°C.

  • Bondline thickness should not exceed 2 mm to prevent exotherm in thick joints.

3. Typical Properties

Property Test Method Value Unit Condition
Lap Shear Strength ISO 4587 30–35 N/mm² Cured 30 min at 180°C, tested at 23°C
Tensile Strength ISO 527-2 ~60 MPa Cured 30 min at 180°C
Elongation at Break ISO 527-2 ~6 % Cured 30 min at 180°C
E-Modulus ISO 527-2 2–2.5 GPa Cured 30 min at 180°C
Glass Transition Temperature ISO 11357-2 110–115 °C Cured 30 min at 180°C
Lap Shear Strength after Water Immersion Cured 30 min at 180°C, tested at 23°C
Specific Gravity 1.2
Viscosity 200–300 Pa·s
Appearance Milky / Yellowish

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BERGQUIST microTIM mTIM 1028 is purpose built for riding cage assemblies in servers, switches, and routers, interfacing with electroless nickel plated copper or aluminum heat sinks. It ensures stable operation in high power transceiver modules while also extending applicability to liquid cooling components, heat pipes, and fin based dissipative structures.

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